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Discuss Rectangular cut-out in the middle of rectangular tile in the Tiling Forum at TilersForums; Hi all, What it the best way to cut a rectangular hole in the middle of a rectangular tile. The tile is a ceramic 500 x 250 and the hole ...
          
  1. #1
    New TilersForums Contributor richardkear's Avatar
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    Default Rectangular cut-out in the middle of rectangular tile

    Hi all,
    What it the best way to cut a rectangular hole in the middle of a rectangular tile.
    The tile is a ceramic 500 x 250 and the hole in the middle of the tile is approx 200 x 100 in the same orientation.
    It is for a flush plate and will be covered but.... I would like to do a quality cut.
    I thought about a diamond drill in one corner and ceramic jig saw blades.
    I even seen a video on u-tube of a guy plunge cutting on a wet saw after removing the guard!!!
    Considered water jet cutting to but isn't that expensive ???

    Any ideas most welcome...

  2. #2
    Tilers Forums Arms Member Martyn Leeds's Avatar
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    do you have a grinder with a decent blade to cut your tiles?

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    New TilersForums Contributor richardkear's Avatar
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    Hi Martyn, do you mean an angle grinder with a diamond blade or similar ?

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    I take the guard off my rubi nd200 for plunge cuts.
    deanotile likes this.
    "Experience is simply the name we give our mistakes"

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    i do it with my 4" grinder with a good diamond disc. i cut out what i can from the face then turn over to finish from underneath. you will need a steady hand and may be worth practicing with some scrap. have a good look at the cut from your disc as they often have a cleaner cutting edge on one side
    deanotile likes this.

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    I plunge cut with my wet saw or use a Rotozip
    "The early bird catches the worm.... but it's the second mouse that gets the cheese"

  7. #7
    doug boardley
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    I posted a vid on youtube using a jigsaw to do a letterbox cut on ceramic tiles, I know it got posted on here too, but can't find it anywhere

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    Tilers Forums Arms Member aph257's Avatar
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    Anglegrinder and rubi diamond blade.

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    Andy Carroll Tiling Ltd
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    either my 4" grinder or plunge cut with wetsaw simples
    Andy Carroll & Son Tiling Limited
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    cheers to all you guys

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    doug boardley
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    Dave likes this.

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    If you want a perfect edge, I use a makita tile/glass cutter, the blade is 80mm so will cut the short side too from the face, I used it here to insert one of the borders as a decor tile,invaluable for certain jobs Tiles 040.jpg

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    hi i score it , use a drill bit or lockboy the nip out the middle. Use a fine file to finish

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    Angle grinder with a quality blade

  17. #15
    Gall.B
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    Default Re: Rectangular cut-out in the middle of rectangular tile

    Quote Originally Posted by Mike View Post
    i do it with my 4" grinder with a good diamond disc. i cut out what i can from the face then turn over to finish from underneath. you will need a steady hand and may be worth practicing with some scrap. have a good look at the cut from your disc as they often have a cleaner cutting edge on one side
    Same as Mike for me. make sure you wear goggles and cut outdoors

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    We usually suggest drilling out the four corners first into a curved shape. The 16mm drill gives best eyeball contact. 8mm is smaller.

    Then put tile over the diamond blade of the tile cutter to take out the edges. Something like this:


    1) Mark out tile


    2) Drill starter holes into the four corners (16mm diamond core - or 8mm diamond core bit)


    3) Drill all four holes out and wash off.


    4) Use a straight fixed blade cutter blade to cut between the holes.



    Or an angle grinder if the tile is soft.



    Having the holes pre-drilled gives two advantages:
    1) You will not "over run" with the blade. And score the tile
    2) You can visually look through the holes to line up the blade. You cant get it wrong.
    Richard Hazell - Diamond Tile Drills
    Decent reliable gear that wont let you down
    01992-410636 0777 366 4519
    richard@365drills.com
    http://www.365drills.com
    Tile Drills

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    Default Re: Rectangular cut-out in the middle of rectangular tile

    i posted some pics on the gallery under bathroom, feel free to check them out

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    Default Re: Rectangular cut-out in the middle of rectangular tile


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