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Discuss Mosaic Technique and Construction in the Tiling Forum at TilersForums; The method by which mosaics are made hasn't changed much since ancient times. Advancements in tools and materials have made the process easier, quicker, and the results more varied and ...
          
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    Default Mosaic Technique and Construction

    The method by which mosaics are made hasn't changed much since ancient times. Advancements in tools and materials have made the process easier, quicker, and the results more varied and visually appealing, but over all the process is the same.
    There are few written records of early mosaic techniques. The most comprehensive information regarding the creation of mosaic art was written around 77 A.D. by Pliny the Elder, a roman officer and encyclopedic. In the 36th volume of his Natural History series Pliny describes the technique for the proper preparation of mosaic ground.
    According to Pliny the preparation of mosaic ground began with a layer called the statumen. The statumen was a layer of tightly packed pebbles and rocks between three and five inches (8 to 12 cm) thick. On top of this layer was a ten inches (25 cm) of rough mortar called rudus. The rudus was comprised of three parts gravel and fragments of terracotta and one part lime. The rudus was to be covered with a layer of mortar called the nucleus which was also about three to five inches thick. The mortar used in the nucleus was made of three parts sand mixed with smashed tiles and bricks and one part lime. The mortar used in the nucleus was of a finer grade than that used in the rudus. The design was inscribed into the nucleus and the mosaic tiles were affixed to the top with a layer of mortar created from fine sand and lime. The lime was often colored so that the lime between the mosaic tiles would match the color of the mosaic surface.
    The ideal ground as described by Pliny would have produces a thick, consistent, solid pavement. However, much of what we know about the creation of mosaic works comes from archeological evidence. Such evidence counteracts Pliny's description of how mosaic ground was laid. Often the statum and rudus were left out. Sometimes even the nucleus was abandoned and the tiles laid directly into the fine mortar on the floor. It is most likely that Pliny was giving an example of the best method of laying mosaic ground, not the most common. Because of mosaics popularity and the time consuming and expensive nature of the work it is logical to assume that mosaic artists sometimes sacrificed steps in producing the ground to speed completion and limit cost.
    Today mosaic is often created in a frame to prevent tiles from slipping or breaking off the edges. This frame can be made from various materials such as wood, metal, concrete, or resign with an aluminum core depending on the size, shape, and intended purpose of the mosaic. Mosaic tiles can then be applied to a layer of cement, clay, or mortar. Often materials like chicken wire and welded steel grilles, like those used in constructions work are used to reinforce layers.
    There are two common methods of laying mosaic tile. The first method is the direct method. The direct method is rather simple. The design is sketched into the mortar and the tiles are pressed directly into the mortar. A wooden board or level is then used to flatten out the tiles and create a smooth surface. Finally a layer of grout is spread over the tiles then wiped off, filling any spaces between the tiles. This method is optimal for small mosaics or mosaics involving a fewer, larger, tiles and curved surfaces such as domes. The obvious draw back of this method is that there is little room for mistake and repositioning tiles can be very difficult. The mosaic must also be finished very quickly before the ground dries and becomes useless.
    The indirect method of laying mosaic involves laying the mosaic tiles upside down on a cloth or clay backing then applying the mortar and backing to the back of the tiles. Originally the design for the mosaic was drawn on a piece of cloth or flat of clay, the tiles were laid on the cloth or clay in the accordance to the design, and a layer of mortar was spread over the back of the tiles. Then the backing was applied to the tiles and the design was flipped over and grouted. Now artists have the benefit of being able to use plasticine to position the tiles on. The indirect method is optimal for large areas, wall applications, and compositions comprised of many small tiles. The draw back of the indirect method is the possibility of tiles shifting in the process. These tiles are nearly impossible to realign one they are applied to the base.
    There are several techniques or systems for laying mosaic tesserae (tiles) that influence the final look of a mosaic piece. The three most prominent techniques are Opus tesselatum, Opus sectile, and Opus vermiculatum. Opus tesselatum used black and white cubed tesserae ranging in size from 3/16th to 1 1/8th inches (.5 to 3 cm) which were often placed in a geometric formation. Opus vermiculatum is more of a paving technique than a mosaic technique and uses larger slabs of marble called crustae to form geometric patterns, animal and floral motifs. Opus vermiculatum uses very small tesserae under 3/16th inch (.5 cm) cut to exacting shape and laid closely together to form outlined drawings and subtle shading within the mosaic design. There are other mosaic systems used for various applications. These are as follows:
    Opus incertum: This technique uses irregularly shaped, small, smoothed, slabs of stone fitted together in a random fashion.



    Opus lapili:
    The earliest example of mosaic in which pebbles were used by binding them with compacted earth or a mixture of sand and lime.


    Opus musivum:
    The name given to wall mosaics which use only glass paste tesserae are used.
    Opus quadratum:
    Tesserae in the shape of a parallelepiped (three dimensional rectangle) arranged in horizontal rows to achieve a checkered effect.

    Opus reticulatum: Tesserae in the shape of a parallelepiped (three dimensional rectangle) arranged in horizontal rows to achieve a checkered effect.

    Opus segmentatum: A mix of small and large tesserae creating a geometric pattern. Derives from a paving technique in which spare bricks were interspersed with shiny stones.

    Opus signinum: Tesserae placed with space between them, in a geometric pattern, on a smooth pavement base made of powdered brick and lime.

    Opus scutulam: Tesserae in diamond shapes arranged tightly.
    Opus spicatum: Tesserae (often pebbles) laid in a herringbone pattern.

    http://www.lifeinitaly.com/art/mosaic-technique.asp

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  3. #2
    GazTech
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    Default Re: Mosaic Technique and Construction

    Fantastic post...great education....cheers dave.....Gaz

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    Default Re: Mosaic Technique and Construction

    Your posts are getting very technical there DH, very informative, you want to start getting out a bit more though

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    Default Re: Mosaic Technique and Construction

    Got to agree, very informative. Aint read so much for years ,you really are on a roll dh.
    wheres that Anadin post, I feel one of my migraines on the way again

  6. #5
    Smitten
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    Default Re: Mosaic Technique and Construction

    Well, this post puts my soul at ease!
    It seems most members here, when referring to mosaic tile, are speaking of the smaller sized tiles that can be purchased in groupings pre-adhered to mesh for easier application.

    When I think of mosaic tiling, I think of free-style shapes combined to create an over-all effect or design.

    Both of course are correct.

    Perhaps the difference is my art background. I have the need to be creative while still following the rules.

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    Default Re: Mosaic Technique and Construction

    I am about to start fitting mosaic files (ceramic) to teh shower cubicle (3 walls) in our en-suite. Never done these before and would really appreciate any tips on how to get it right first time. The mosaics come on sheets (30cmx30cm) and are about 4-5mm thick and 2.5cm squ each. I have got non-slip adhesive (waterproof) and a new trowel with smaller notches (triangular teeth about 3mm wide and same deep). I was planning on using a plasters float to carefully push them onto the adhesive-covered wall. Any hints/tips would be greatly appreciated. Just starting to get into DIY - did our bathroom this year and now doing our en-suite.
    regards
    icclepiccle

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    Default Re: Mosaic Technique and Construction

    A rubber grout float would be better to push the mosaic into the adhesive.
    A brush to keep joints clean and a sponge and clean water shoould be beside you at all times

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    Default Re: Mosaic Technique and Construction

    very helpful Sir Ramic - will let you know how I get on.

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    Default Re: Mosaic Technique and Construction

    Hi icclepiccle, I note you say you are using "waterproof" adhesive. Please be aware that the only really "waterproof" adhesive is epoxy adhesive. I assume you are using a cement based adhesive for your shower area. You didn't say what the background is you are tiling onto but it would be very wise to "tank" (waterproof) the area if the substrate is susceptible to water damage, prior to commencing your tiling.
    Grumpy
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    Default Re: Mosaic Technique and Construction

    the pics dont show up in your original post Dave ???

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    Default Re: Mosaic Technique and Construction

    Hi Grumpgrouter. I was planning on using the ready-mised Bal white star after talking to Bal yesterday. I'd rather not have to mix it myself due to the first tinme I've used mosaics. Substrates are: two walls of aquapanel that I fixed and jointed together plus the third wall being the original plaster wall (solid wall not partition). I have unibonded all three walls. Is this ok?

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    Default Re: Mosaic Technique and Construction

    Hi
    I'd never use a tub adhesive for mosaics, they go off far to quick. You can get Mosaic Fix adhesive (BAL do one), but they can be expensive or an adhesive with a long working time and strong vertical hold, suitable for mosaics, so you can adjust the mosaics especially if you have to open or close the columns a tad. Nicabond and Mapei (P10) do good ones.
    Obviously they take a bit longer to dry.
    The hard epoxy grout floats are great for flattening the mosaic evenly. If you struggle working with whole sheets theres no problem with cutting the sheets into strips and sections, mosaics are very versatile.

    On walls some people start at eye level with mosaics working horizontally, so the focal point is perfect, and then work down. The problem with that can be that when you come to do the top section you may get some lipping because of dried adhesive under the top row of tesserae. This may only be noticeable under certain light. So some say to work vertically from the bottom up using a vertical datum line.

    Have fun.

    MissyT
    Last edited by MissTiler; 27-11-2008 at 03:59 PM.

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    TilingLogistics
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    Default Re: Mosaic Technique and Construction

    BAL Mosaic Fix Wonderful stuff

    Kev

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    doug boardley
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    Default Re: Mosaic Technique and Construction

    only had a couple of hours so didn't get time to read it all when I'm fixing mosaics i start from the top, use panel pins below the top course (on a sheet) this keeps the sheet stable whilst I iron it out with my grouting trowel, repeat this process all the way down the wall

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    user123
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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by Smitten View Post
    When I think of mosaic tiling, I think of free-style shapes combined to create an over-all effect or design.
    Perhaps the difference is my art background. I have the need to be creative while still following the rules.

    Me, too, same here

  18. #16
    doug boardley
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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by Mosaic Girl View Post
    Me, too, same here
    i concur wholeheartedly,yes I'm an arty type too! just wish I could make a living at it!

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    user123
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    Smile Re: Mosaic Technique and Construction

    Quote Originally Posted by doug boardley View Post
    i concur wholeheartedly,yes I'm an arty type too! just wish I could make a living at it!
    Interesting that, isn't it Doug. I have been self-employed and doing my own thing since forever, (came to the UK as a technical translator) always working things out by myself, loving the intellectual challenge of discovery and the artistic calm inmy creative endeavours.
    Now, realizing that if I want my mosaics to decorate individualistically minded peoples' homes, it's tiling I need and find I am fascinated by the whole subject, but still fired by artistic ideas, overflowing with them really. The thing is, I don't really like the artistic community so much, too much snobbery and ego and one-upmanship, whereas on here there is banter and trying to help each other and it's so nice, and I realize that by trying to follow my artistic bliss I have probably finally come across a network I don't mind networking with!
    And I think my mosaics and the ever growing ideas can help you tilers, too, because by combining the two 'normal' tilers can add art expression to their customer service, (as in "you'd like some mosaic butterflies on your bathroom wall, madam? no problem, I know a woman who can...") and I can add good quality tiling to my service, ("well I could do you a jungle theme behind your jacuzzi and know just the tiler in your area to fit it..") I just don't think that kind of collaboration between classic tiling and freestyle mosaics happens very often yet.

    What do you think to it all, having a foot in both camps so to speak?

  20. #18
    doug boardley
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    Default Re: Mosaic Technique and Construction

    I think it's a great concept, just the logistics of marrying the two together, unless you grab the niche and you solely can fulfill both criteria, that is where there is potentially a really good market, got me mulling now........

  21. #19
    user123
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    Default Re: Mosaic Technique and Construction

    well you see, learning to tile I can marry the two to some extend on my own, but I have a secret weapon - the mesh I use is very fine, strong and flexible, much better to use than the ordinary mosaic tile mesh, which means even delicate mosaics can be posted safely and installed easily, I have it all worked out, see. There is a discrepancy of timing, but everything can be worked out, and most customers I am convinced would rather wait for the tiling to be done a week or two for the custom mosaic of their dreams to become a reality, so it's not such a big deal, it can be done, like everything where's a will, etc... You have no idea how strong all this is in my head...if trade is suffering then offering something unique will make the difference for everybody....
    Last edited by user123; 28-11-2008 at 04:37 PM. Reason: typos...

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  23. #20
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    Default Re: Mosaic Technique and Construction

    if you feel strongly about something and want to do it you will do IT,,,

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    doug boardley
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    Default Re: Mosaic Technique and Construction

    you been on vino while typing MG,?lol

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    BDS
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    Default Re: Mosaic Technique and Construction

    I was just going to say the same doug,there is a lot of errors there
    Last edited by BDS; 28-11-2008 at 08:57 PM.

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    Default Re: Mosaic Technique and Construction

    Am I the only one that chuffing hates Mosaics

  27. #24
    user123
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    Default Re: Mosaic Technique and Construction

    you been on vino while typing MG,?lol

    I was just gona say the same doug theres a fair few errors there

    I know, sorry about all the speedy thinking typos, but had to rush as my husband was being rightly masterful about me turning the PC off now and I had the cat on my desk demanding last feed...so much distraction!!!

  28. #25
    user123
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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by CJ View Post
    Am I the only one that chuffing hates Mosaics
    Ah, but you might like mine -
    Last edited by user123; 28-11-2008 at 09:02 AM. Reason: pc shut down so lost it, but saw it doubled up...

  29. #26
    user123
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    Smile Re: Mosaic Technique and Construction

    Quote Originally Posted by CJ View Post
    Am I the only one that chuffing hates Mosaics
    Ah, but you might like mine, have a look at my new website- am I allowed to put it on here?
    www.makeitsomosaics.co.uk

    Wall and floor features could be any size and in keeping with customers' style ideas and colour schemes ... the potential is HUGE! Really.

  30. #27
    div
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    Default Re: Mosaic Technique and Construction

    i tend 2 datum wall then c wat cuts will b at bath an corners if ok i start at top off wall fixing in a staggerd patern ...brick effect... this tends 2 stop slipping ..not all the time but easy 2 c slipping working down 2 datum patting down with grout float...always use powder ady better working time.

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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by Mosaic Girl View Post
    Ah, but you might like mine -

    Artistic mosaics is a time consuming job that the average tiler couldn't or wouldn't take on..........unless the customer had pots of ££££


    I like the finished effect of mosaics.......as long as the substrate is spot on


    Mosaic Girl.............are you an ex "Art Student" type

  32. #29
    user123
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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by CJ View Post
    Artistic mosaics is a time consuming job that the average tiler couldn't or wouldn't take on..........unless the customer had pots of ££££

    But that's the beauty of it, go back to #19 etc - the average tiler wouldn't have to trouble himself with the artistic bit, just install it within the other tiling he is doing - I'd do the arty bit...I had a request for a dolphin on a shower room floor via Dave not long ago - if you had a request like that, what would you do? And from my end, if someone said to me, can you do, say a lobster mosaic for behind the cooker, or a business name/emblem in the entrance hall, I 'd say, yes of course I could, and if the customer lived outside my immediate locality I could recommend one of you guys to install it, along with the other 'normal tiling' the customer would likely want doing - it's networking with extra service thrown in, giving people choice and options they may have thought is just for the chosen few who can afford designer prices....it doesn't have to be like that.


    I like the finished effect of mosaics.......as long as the substrate is spot on Agree with you there, that; why I'm doing the NETT course next week... you can have the most gorgeous mosaic, but if the finish isn't right only that will show, I am a perfectionist....


    Mosaic Girl.............are you an ex "Art Student" type


    Nope, if you google my name my various professional hats come up and they still all apply to varying degrees...Jill of all trades but this tiling and mosaic malarky, well this has truly grabbed me ...with rapid set.......
    Last edited by user123; 28-11-2008 at 04:25 PM. Reason: clarification

  33. #30
    user123
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    Default Re: Mosaic Technique and Construction

    Quote Originally Posted by BDS View Post
    I was just gona say the same doug theres a fair few errors there
    ahem....cough cough...

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